JSTインダストリー
Provides machining services for a wide range of materials
CNC Machining Material Introduction
CNC machining, or computer numerical control machining, is an automated machining technology that realizes high precision and high efficiency by controlling the trajectory of the machine tool through a computer program. In modern manufacturing, CNC machining Materials has become an indispensable means of manufacturing because of its ability to meet the needs of mass production of complex parts. However, the quality and efficiency of CNC machining depends largely on the material selected.
Material selection is critical to CNC machining and is directly related to the functionality, durability, cost-effectiveness, and ultimately the competitiveness of the product in the marketplace. Correct material selection ensures a smooth machining process, reduces production defects and scrap rates, and also enhances product performance and service life. For example, aluminum alloys are commonly used in aerospace and automotive manufacturing due to their light weight and good mechanical properties, while stainless steel is widely used in chemicals and medical devices due to its excellent corrosion resistance.
In addition, the physicochemical properties of the material, such as hardness, temperature resistance, wear resistance and heat treatment characteristics, are also factors to consider when CNC machining. Different material properties determine their specific requirements for cutting speed, tool selection and cooling methods during machining. Therefore, an in-depth understanding of the properties of various materials is important for optimizing CNC machining processes and improving product quality.
At JST Industry, we offer comprehensive CNC machining services and have extensive experience in material machining. We encourage our customers to communicate with our engineers at the design stage in order to provide them with expert material selection advice and machining solutions to ensure that their products are manufactured both economically and efficiently. Through careful material selection and precise CNC machining, we help our customers’ products stand out in the marketplace.
CNC合金加工
CNCプラスチック加工
CNCアルミ加工
CNCステンレス加工
CNC真鍮加工
CNC Machining Material Compare
Aluminum
Lightweight: Aluminum alloys have a low density, which makes them popular in applications where weight reduction is required, such as aerospace and automotive manufacturing.
High Thermal Conductivity: Aluminum alloys have excellent thermal conductivity, making them ideal for parts that need to dissipate heat quickly, such as radiators or heat exchangers.
Machinability: Aluminum alloys are easy to cut and form, but CNC machining generates a lot of heat and requires careful cooling to prevent distortion.
Stainless Steel
Corrosion Resistance: Stainless steel is highly resistant to corrosion and oxidation, making it suitable for use in chemical, medical and food processing applications with high sanitary standards.
Strength: Stainless steel has a high degree of strength and hardness, making it excellent in environments subject to heavy loads or high stress.
Machining Difficulty: Stainless steel is relatively difficult to machine, requiring the use of more abrasion-resistant cutting tools, and cooling and lubrication are more important during the machining process.
Brass
Mechanical Properties: Brass has good mechanical properties, including high strength and excellent cold working properties.
Aesthetics: Brass has a distinctive golden appearance and is often used for decorative parts or applications requiring good electrical conductivity.
Machining Characteristics: Brass has slower cutting speeds than aluminum alloys during CNC machining, but still maintains good machinability.
Alloys (Alloy)
Application-specific Advantages: Depending on their composition and proportions, different alloys exhibit different properties, such as high strength, toughness, or resistance to high temperatures.
Versatility: Alloys are available in a wide variety of materials and can be customized to meet the needs of specific applications.
Machining Requirements: CNC machining of alloys may require special tooling and machining parameters to accommodate their hardness and heat treatment properties.
Plastic
Versatility: Plastics range from general-purpose to engineering plastics, each with unique properties and applications.
Cost Effective: Plastics are generally low cost and easy to mass produce for cost-sensitive applications.
Ease of Machining: CNC machining of plastics is relatively simple and does not require the same high cutting forces as metals, but care needs to be taken to prevent thermal distortion during machining.
Service Feedback
Emily Thompson - Material Selection & Cost Effectiveness
“I am extremely satisfied with the CNC machining services provided by JST Industry. Their team of experts has been of great help in material selection, enabling us to find materials that meet the performance requirements as well as being cost effective. In particular, they provided a thorough analysis of the choice between aluminum alloy and stainless steel, which helped us keep our product lightweight and corrosion-resistant while effectively controlling costs. Throughout the process, I was impressed by the professionalism and attention to customer needs demonstrated by JST Industry.”
Ali Al-Fahad - Design Optimization and Machining Accuracy
“In the early stages of design, we were concerned that CNC machining might not be able to meet our stringent requirements for product accuracy. However, JST Industry completely allayed our concerns through their precision machining technology and careful design optimization suggestions. Their machining tolerances were so precisely controlled that the size and quality of the final product far exceeded our expectations. In addition, their design suggestions for reducing machining costs were very practical, which played a key role in optimizing our product design and reducing overall costs.”
Ivan Petrov - Surface Finishing & Quality Control
“JST Industry has done an excellent job with the surface finish after CNC machining. Our products require fine surface quality and they not only offer a wide range of surface finish options, but also ensure high standards and consistency in every process. Every step of the process, from deburring to final surface coating, is subjected to stringent quality control, resulting in the delivery of parts with smooth, burr-free surfaces that fully meet our quality standards.”
Mr. Han - Customer Service & Logistics
“The overall experience with JST Industry has been great. Their customer service team is very professional and able to respond quickly to our needs and questions. The logistics arrangements were also very well organized and our products arrived safely and on time for both domestic and international shipments. In addition, they provide very careful product packaging that takes into account the fragility and weight of the products to ensure safety during transportation. Overall, JST Industry has not only excelled technically, but we are also very satisfied with their customer care and quality of service.”
よくあるご質問
Q: 試作品と最終製品を作るためにCNC加工が必要な新製品を設計しています。私のプロジェクトに最適なCNC加工用の材料を選ぶにはどうすればよいですか？
A: JSTインダストリーでは、適切なCNC加工材料を選択することが、製品設計にとって非常に重要であることを理解しています。要求される機械的特性、耐熱性、耐食性、費用対効果など、製品が使用されるシーンをまず考慮する必要があります。弊社では、アルミニウム合金、ステンレス鋼、真鍮、各種合金、多くのプラスチックを含む（ただし、これらに限定されない）幅広い材料オプションを提供しています。私たちの専門家チームは、お客様の特定のニーズに最適な材料を選択し、効率的で費用対効果の高いCNC加工プロセスを確実にするために、専門的な設計最適化のアドバイスを提供することによって、お客様を支援することができます。
Q: CNC加工工程における異なる材料の選択が、最終的な加工コストにどのように影響するか知りたいのですが。
JSTインダストリーでは、材料の選択がCNC加工コストに大きな影響を与えることを認識しています。材料の種類、加工の難易度、市場での入手可能性はすべて価格に影響します。例えば、鋼材は安価なため広く使用されていますが、チタン合金や特定の先端合金は材料費が高く、加工が難しいため高価です。さらに、材料の加工性もコストに影響します。例えば、アルミニウム合金は加工が容易なため、通常は安価です。当社の見積もりシステムは、これらの要素をすべて考慮し、最も正確なコスト見積もりをお約束します。
Q: CNC加工部品を設計する際に、加工コストを削減するために役立つ設計手法はありますか？
Q: 製品の精度に厳しい要求があるのですが、CNC機械加工でどの程度の公差を達成できますか。また、それが最終製品の品質にどのように影響しますか。
A: JSTインダストリーでは、高度な加工設備と厳格な品質管理プロセスにより、±0.01mmという極めて高い公差を満たすCNC加工サービスを提供しています。この高精度加工能力は、部品の一貫性と信頼性を保証し、特に高精度の嵌合を必要とするアセンブリには重要です。当社の品質保証システムには、各パーツがお客様の設計図面と公差に適合していることを確認するための複数の検査と校正が含まれており、最終製品の品質を保証しています。
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