Precision CNC milling material selection and application areas

Material differences and applications: 

For precision CNC milling, we use materials like brass, aluminum alloys (such as 6061-T6 and 7075-T6), stainless steel, and alloy steel (like 42CrMo). Each material has special physical and chemical traits. We pick the right material for the job based on what our customers need. For instance, using brass in food equipment keeps the food processing safe. And using aluminum alloys in car engines and electric vehicles makes the vehicles lighter and more energy-efficient.

Advantages: 

High processing precision：

CNC milling technology, with its excellent processing accuracy, can ensure the precise and consistent size of each part at the micron level, greatly improving product quality. 

High degree of automation：

The CNC milling process is highly automated, which reduces the intervention of human operation, thereby improving the accuracy and repeatability of processing. In this way, even the most complex part design can be programmed to achieve one-time processing and molding without subsequent manual adjustment or trimming. 

cost-effectiveness：

At the same time, CNC milling technology can achieve efficient material removal and geometric processing capabilities, greatly speeding up production. Let us meet market needs faster. This shortens the product design to molding cycle, while also reducing manufacturing costs because it reduces material waste and processing time. Although it takes a lot of money to use this technology at the beginning, it can help us save costs in the long run. Because it reduces the number of equipment required, uses resources more efficiently, and reduces waste. 

strong technical capabilities：

In addition, the powerful technical capabilities of precision CNC milling make it possible to process complex shapes and difficult parts, and its multi-axis operation function makes it easy to process even highly complex features.

Differences between precision CNC millingg and traditional milling : 

Control method:

CNC milling technology is a precision machining method in the field of modern manufacturing.We use special computer programs called CAD for designing and CAM for making things. These programs turn our ideas into real parts. We put the design details into the CNC machine. The machine then tells its tool where to cut very exactly. It keeps cutting the material little by little until we get the part that looks and fits just like we wanted it to.Traditional milling relies on manual operation by the operator. 

Precision and consistency:

precision CNC milling provides higher processing accuracy and better repeatability, reducing the possibility of human error. In contrast, traditional milling may have lower precision and consistency. 

Complexity:

precision CNC milling is capable of processing more complex parts, while traditional milling may be limited when processing certain complex shapes.

Productivity:

The automated operation of CNC milling improves production efficiency, reduces manual intervention, and is suitable for mass production. Traditional milling has relatively low production efficiency and is more suitable for small batch or single piece production.

Material versatility: 

CNC milling can process a wider range of materials, including hard and brittle materials, while traditional milling is usually limited to softer materials. 

Advanced processing equipment: 

Our processing equipment uses the latest CNC technology to achieve high-precision and high-efficiency processing. Our machining center has a high-precision 4-axis and 5-axis linkage system. This system can do multi-angle and multi-faceted processing at the same time. The 5-axis machining can handle parts with complex shapes and very tight tolerances. It makes part processing much more efficient and accurate.

This is difficult to achieve with traditional processing equipment. Through these advanced equipment, we are able to provide customers with customized solutions to meet the processing needs of various complex parts. 

Application areas: 

Precision CNC milling parts are customized according to different customer needs and different materials are used for customized processing. 

Precision CNC milling parts are used in many fields. For example, aerospace, electronics, automobile manufacturing, etc. We have cooperated with many companies and accumulated a lot of experience. For example, we cooperate with ITW to produce brass alloy parts for food equipment. We use aluminum alloy 6061-T6 material as CNC lathe accessories. Aluminum alloy 7075-T6 parts are used in automobile engines and new energy vehicles, as well as aircraft LED lamp holders. Alloy steel 42 CrMo parts, carburized and black oxidized, are processed for more than 20 different projects for American customers.

If you have any questions about Precision CNC milling parts, please feel free to contact us.