PRODUCT CATEGORY
Introduction to Custom Precision CNC Milling Aluminum Part XL
Custom precision CNC milling aluminum XL is a series of precision parts for Panasonic, including a variety of different processing accessories. It adopts high-quality aluminum 6061-T6 material, and the surface treatment process is bead blasting+black anodizing. The minimum order quantity (MOQ) is 500 pieces, and the production cycle is about 25 days. As an OEM manufacturer, JST, with more than ten years of industry experience, can process all kinds of customized precision CNC milling aluminum parts according to customers’ drawings or samples, and can accept JPG, PDF, CAD, IGS and STP, covering from prototype to mass order production.
Features
1. High-precision tolerance control: The general tolerance can reach +/-0.10mm, and the key tolerance is even more accurate to +/-0.02mm, which ensures the precise adaptation of parts in complex assembly and meets the demanding application scenarios of dimensional accuracy.
2. Characteristics of high-quality aluminum alloy material: Aluminum 6061-T6 material has high strength, good corrosion resistance and relatively light weight, which makes the parts lightweight while ensuring performance, and is suitable for occasions that are sensitive to weight and need certain structural strength.
3. Excellent surface treatment effect: The bead sandblasting process makes the surface form uniform and fine texture, which increases the surface friction and helps the subsequent coating adhesion; Black anodizing treatment not only improves the aesthetics of parts, but also forms a hard oxide film on the surface, which enhances wear resistance and corrosion resistance and effectively prolongs the service life of parts.
Advantages
1. Strong customization ability: It can accurately restore the product demand according to the diversified design drawings or samples provided by customers, and produce highly customized aluminum parts to meet the individual needs of different industries and projects.
2. Rapid response production: The production cycle is about 25 days, which has a certain time advantage compared with similar products. It can deliver products quickly, help customers shorten the project cycle and improve the market response speed.
3. Strict quality control: From the inspection of raw materials to the monitoring of processing process, and then to the inspection of finished products, strict checks are carried out in many links to ensure that every aluminum piece meets high quality requirements, reduce the rate of defective products and reduce customer costs.
4. Extensive file format compatibility: Accepting a variety of common design file formats, facilitating file transmission and communication between customers, design teams and suppliers, reducing problems caused by format incompatibility and improving cooperation efficiency.
Value
1. Improve product performance: The combination of high precision and high quality materials ensures the stable operation of aluminum parts during use and improves the performance of the whole product system, such as enhancing stability and reliability in mechanical structure.
2. Reduce long-term cost: Good corrosion resistance and durability of surface treatment reduce frequent replacement caused by corrosion and wear, reduce maintenance cost and material replacement cost, and save money for customers from the perspective of long-term use.
3. Enhance market competitiveness: High-quality customized aluminum parts will help to enhance the quality image of customers’ products, make them stand out in the market and attract more customers, thus increasing market share and business opportunities.
4. Helping to realize innovative design: Accurate processing capacity and customized services provide reliable manufacturing support for customers’ innovative design, help customers turn unique design concepts into actual products, and promote the innovative development of the industry.
Application
1. Electronic and electrical industry: It can be used to manufacture electronic product shells, radiators, brackets and other components. With its precision and heat dissipation performance, it can effectively protect internal electronic components, improve heat dissipation efficiency and ensure the stable operation of electronic equipment.
2. Aerospace field: In aerospace equipment, such as aircraft structural parts and satellite components, its lightweight and high-strength characteristics help to reduce the overall weight, improve flight efficiency, and meet stringent environmental and performance requirements.
3. Automobile manufacturing and parts industry: It is applied to the peripheral parts of automobile engines, chassis suspension systems, interior decorations, etc., which not only ensures the accuracy and reliability of parts, but also contributes to the lightweight design of automobiles and improves fuel economy and handling performance.
4. Mechanical equipment manufacturing field: As the key parts of various mechanical equipment, such as the workbench of precision machine tools, the slide block of guide rails, and the joint parts of industrial robots, it provides guarantee for the high-precision operation of equipment and improves production efficiency and product quality.
1. Can the minimum order quantity be adjusted? How to calculate the price?
Under normal circumstances, the MOQ is 500 pieces, but for special projects or long-term cooperative customers, we will negotiate and adjust according to the specific situation. Price calculation is based on many factors, including raw material cost, processing technology difficulty, production quantity, surface treatment requirements, etc. Different designs and specifications will lead to cost differences, and we will provide accurate quotations after receiving customers’ detailed requirements. For example, the processing cost of aluminum parts with complex shapes or high precision requirements may be relatively high, while large-scale orders may reduce the unit cost to some extent.
2. Does the 25-day production cycle include transportation time? Can you deliver the goods in advance?
The 25-day production cycle mainly refers to the time from raw material procurement to finished product processing, excluding transportation time. In the production process, we will strictly follow the scheduled plan, but if customers have urgent needs, we will evaluate the order situation and try our best to coordinate resources within a reasonable range to try to deliver the goods in advance. However, early delivery may be limited by raw material supply, workshop capacity and other factors, and may need to pay a certain amount of expedited fees.
3. What links can customers participate in the customization process? How to ensure that the final product meets expectations?
In the process of customization, customers can deeply participate in the product design stage and provide detailed design ideas, functional requirements and expected appearance effects. We will keep close communication with customers, conduct technical evaluation and feasibility analysis after receiving customers’ drawings or samples, and give timely feedback. In the production process, we will monitor every processing link according to the strict quality control process, and report the production progress and quality inspection results to customers regularly. Before the product is completed, if necessary, we can provide samples or some finished products for confirmation to ensure that the final product fully meets the customer’s expectations.
4. Besides tolerance control, what other quality inspection links are there? Are quality inspection reports provided?
In addition to strict tolerance inspection, we will also conduct incoming inspection of raw materials to ensure that they meet the requirements of aluminum 6061-T6 standard. In the process of machining, the machining parameters, such as milling speed and tool wear, are monitored in real time to ensure the stability of machining quality. After the finished product is completed, comprehensive appearance inspection, hardness test, surface roughness test and anodic oxide film thickness test will be carried out. We can provide detailed quality inspection reports according to customers’ requirements, including various inspection data, inspection methods, compliance with relevant standards and other information, so that customers can have a comprehensive understanding of product quality.
5. What if the drawing format provided by the customer is not compatible? What are the requirements for the accuracy of drawings?
If the drawing format provided by the customer is not compatible, we will try our best to assist the customer in format conversion or provide other solutions. However, in order to ensure the accuracy of processing, we suggest that customers provide clear, complete and accurate drawings as far as possible. Generally speaking, drawings should clearly indicate key information such as dimensional tolerance, shape tolerance, surface roughness requirements, material specifications and other special processing requirements. For aluminum parts with complex shapes or high precision requirements, it is suggested to provide three-dimensional model drawings so that we can better understand the design intent and ensure the machining accuracy. If the customer is uncertain about drawing, our technical team can provide some guidance and suggestions.
