What Are CNC Turning Plastic Parts
CNC Turning Plastic Parts are custom components manufactured by precisely cutting and shaping thermoplastic or thermoset rod/tube stock on a CNC lathe. Unlike metal, the cnc machining plastic parts process requires specialized cutting parameters, feed rates, and tooling geometry to manage heat generation, prevent melting, and avoid component warping.
JST Industry specializes in OEM precision machining, transforming a wide array of engineering plastics (such as PEEK, Delrin, PTFE, and Nylon) into complex, functional components. Owing to plastics’ superior electrical insulation, chemical inertness, high strength-to-weight ratio, and excellent tribological properties, the resulting cnc plastic turning part is crucial for industries including medical, electronics, and food processing.
Our manufacturing process employs stringent control over temperature and stress management, ensuring that all final CNC Turning Plastic Parts exhibit exceptional dimensional accuracy and surface finish, meeting the most demanding requirements for performance and reliability.
Parameters of CNC Turning Plastic Parts
| Параметр | Подробности | Заметки/Необходимые данные клиента |
|---|---|---|
| Производственный процесс | High-Speed CNC Turning, Drilling, Tapping, Reaming, Polishing | Specialized tooling and coolant strategies are employed to prevent melting and distortion. |
| Общие материалы | POM (Delrin), Nylon (PA), PTFE (Teflon), PEEK, ABS, UHMW, PVC, PP, PC | |
| Диапазон размеров (OD) | φ 1 mm up to φ 400 mm | |
| Допуски точности | ±0.05 mm (Standard), up to ±0.015 mm (Precision Grade) | Achieving tighter tolerances requires careful stress relief and temperature control. |
| Шероховатость поверхности | Ra 0.8 to Ra 3.2 | Surface quality is highly dependent on material type and machining parameters. |
| Постобработка | Deburring, Polishing, Annealing (Stress Relief, especially for Nylon and PEEK) | Annealing is critical for dimensional stability in high-performance CNC Turning Plastic Parts. |
| Инспекционное оборудование | Vision Measuring Systems (VMM), High-Precision Micrometers, CMM | |
| Quality Standards | ISO 9001:2015, (Optional: FDA/Medical grade material compatibility) |
Why Choose JST's CNC Turning Plastic Parts
Ensuring Dimensional Stability in Complex CNC Machining Plastic Parts
We address the unique challenges of plastic machining head-on, ensuring that the CNC Turning Plastic Parts we deliver offer peak performance:
Stress Management and Stability
Plastics naturally accumulate internal stress during machining, leading to warpage over time. We perform strict annealing (stress-relief) processes on demanding materials like PEEK and Nylon, guaranteeing that every cnc plastic turning part maintains superior dimensional stability and long-term reliability.
Excellent Dielectric and Chemical Resistance
Engineering plastics naturally excel in electrical insulation and resistance to chemical corrosion. Our components are widely used in high-voltage electronic devices and harsh fluid environments, ensuring safe and reliable equipment operation.
Lightweight and Low Friction Properties
With densities significantly lower than metal, plastic parts drastically reduce weight. Furthermore, materials like PTFE offer extremely low coefficients of friction, making them perfect for producing self-lubricating bearings, bushings, and seals.
Extensive Material Expertise
We provide comprehensive solutions for cnc machining plastic parts by accurately selecting and processing the material that best meets the client's requirements for temperature, load, and chemical exposure—from high-wear UHMW to biocompatible POM.
Cleanliness and Quality Control
Particularly for medical and food-grade applications, we ensure a controlled processing environment and utilize non-metallic fixtures and specialized packaging to prevent component contamination or scratching.
Типичные промышленные применения
Reliable CNC Plastic Turning Part Solutions for Specialized Environments
CNC Turning Plastic Parts are essential replacements for traditional metal components where insulation, corrosion resistance, or lightweight design is paramount.
| Промышленность | Конкретное применение | Примеры деталей | Ключевое требование |
|---|---|---|---|
| Медицинские приборы | Diagnostic equipment, fluid management, surgical tools | Connectors, valve bodies, seals, testing fixtures | Biocompatibility (USP Class VI), Sterilizability, Precision. |
| Electronics & Semiconductor | High-voltage isolation, cleanroom equipment | Insulating spacers, switch housings, coil forms, etching nozzles | Excellent dielectric strength, low outgassing, chemical resistance. |
| Food & Beverage | Conveyor systems, filling machinery | Bearings, guide rails, scraper blades, gears | FDA-approved materials (e.g., UHMW, Delrin), Wear resistance, Non-toxic. |
| Industrial Automation | Mechanical transmission, pneumatic/hydraulic systems | Pistons, bushings, wheels, seals, isolating spacers | Wear resistance, Self-lubrication, Lightweight, Vibration dampening. |
| Aerospace & Defense | Weight reduction in interiors and specialized systems | Structural brackets, cable clamps, insulating components | Low density, Flame retardancy, High-strength engineering plastics (e.g., PEEK). |
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ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ
Why is annealing (stress relief) necessary for CNC Turning Plastic Parts?
A: Machining plastics generates internal stress due to heat and mechanical force. If this stress is not relieved through annealing, the part may shrink, warp, or crack when subjected to temperature changes or functional loads. Annealing is critical for achieving the long-term dimensional stability of high-precision plastic components.
Which plastics are best suited for high-precision cnc machining plastic parts?
A: PEEK, Delrin (POM), and Nylon are excellent choices. PEEK offers superior temperature resistance and mechanical strength; Delrin provides excellent machinability, dimensional stability, and low friction; while Nylon offers good toughness and wear characteristics.
How do you prevent burrs and melting during the CNC turning process?
A: To produce clean cnc plastic turning part surfaces, we utilize ultra-sharp tooling geometry, maintain high cutting speeds with low feed rates, and employ specialized cooling techniques. For minor burrs, we use precise deburring tools, chemical smoothing, or cryogenic deflashing techniques.
Can CNC turned plastic parts achieve tolerances comparable to metal parts?
A: Plastics have a much higher coefficient of thermal expansion (CTE) than metals, making extreme tolerances more challenging. While we can achieve tolerances up to ±0.015 mm, we advise clients to set tolerances realistically based on the material’s inherent properties and functional requirements to ensure cost-efficiency and practicality.
A: For applications involving strong acids or bases, we typically recommend materials like PTFE (Teflon) or PEEK, which offer extreme chemical inertness. We consult with the client regarding the specific media and temperature to select the most appropriate polymer grade for the demanding CNC Turning Plastic Parts application.
A: Plastics have a much higher coefficient of thermal expansion (CTE) than metals, making extreme tolerances more challenging. While we can achieve tolerances up to ±0.015 mm, we advise clients to set tolerances realistically based on the material’s inherent properties and functional requirements to ensure cost-efficiency and practicality.
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