CNC Steel Turning Parts: Achieving High Precision with Advanced Machining
Steel plays an important role in precision turning, especially in precision instrument manufacturing. This article will start with the advantages and applications of different types of steel and introduce our advantages in processing capabilities.
Steel in turning-the multi-faceted adaptability of materials
304 stainless steel:
The biggest feature of 304 stainless steel is corrosion resistance, high temperature resistance and high strength. It is a commonly used austenitic stainless steel. This material is easy to process and is suitable for parts that need to withstand certain pressure and impact.
Application areas: Suitable for medical equipment, food processing equipment, chemical equipment, etc. For example, the faucet piston in the kitchenware field needs to come into contact with water and is frequently operated. Therefore, it can be used to accurately process small parts on the faucet. The corrosion resistance and mechanical properties of 304 stainless steel can make it reliable and have a long service life, suitable for long-term contact with water and other liquids. It can remain stable even in a humid environment.
Carbon steel:
Features: Cost-effective and easy to cut
Carbon steel refers to an iron-carbon alloy with a carbon content between 0.0218% and 2.04%. It has good cutting function and high strength and hardness. At the same time, carbon steel has good plasticity and toughness, and its cost is relatively low, which is suitable for large-scale production and can reduce overall production costs.
Application areas: Suitable for various parts in machinery manufacturing (such as gears, shafts, bearings, etc.), building materials, metal housings, brackets and water nozzle parts in electronic product manufacturing. These applications require high precision and cost-effective processing, so carbon steel is an ideal choice for industrial applications.
1215:
Features: Processing and weldability
1215 has good processability and weldability, and it is a low-carbon steel. Most of the materials are used when connecting or repairing parts.
Application areas: It is suitable for manufacturing parts with complex shapes and high dimensional accuracy requirements. It is generally used for precision instruments, automotive parts (such as fasteners, regulators, etc.) and metal parts of household appliances. For example, we have manufactured non-standard nuts in the racing field, using 1215 material. Its good processability ensures the accuracy of the nut thread and size processing, and guarantees the accuracy of the nut.
Alloy steel:
Features:
High strength and hardness, strong heat resistance
Alloy steel is a mixture of carbon steel and special elements, so its strength, hardness, wear resistance and corrosion resistance will also be stronger. In other words, alloy steel is very suitable for manufacturing parts that need to withstand heavy loads. In addition, alloy steel can also withstand high temperatures, so it is very suitable for parts working under high temperature conditions.
12L14:
Features: Easy cutting, dimensional accuracy
12L14 is a special kind of steel that's easy to work with because it has a little bit of lead in it. This makes it perfect for making complicated parts. It's also really good at keeping to exact sizes, so it's great for making parts that need to be super precise.
Application: Used to manufacture precision parts, manufacturing precision parts in measuring and testing equipment, etc. For example, the restrictor cylinder in the field of water treatment equipment, the easy-cutting performance ensures the accuracy and efficiency of the part processing, and its precise size and shape requirements make 12L14 an ideal material.
Therefore, for the material properties of steel, all the mentioned steel types have different degrees of tensile strength to ensure that the parts will not break when subjected to tension. Steel materials have certain yield strength, hardness, wear resistance, and corrosion resistance, so this material can be selected when manufacturing precision parts.
Precision Turning Steel Processing - Advantages in Processing Capabilities
JST has rich experience in producing such OEM CNC Turning Steel Spare Parts, and we have more than 100 different types of lathes.
High Precision Processing
Our factory is able to achieve a dimensional accuracy of ±0.005mm. For CNC Turning Steel Lathe Parts, the minimum order quantity is 1000 pieces and the delivery time is 25 days, which shows that we have extremely high processing accuracy and production efficiency.Dimensional Accuracy:
For OEM CNC turned steel spare parts, the surface is satin polished, the critical tolerance is ±0.02MM, and the surface roughness is Ra 1.6, which shows that our processing capabilities can meet the high quality requirements of precision parts.Surface roughness:
Complex parts processing
Precision thread processing:
For non-standard nuts, the material is 1215 and the thread is G 3/4", we are able to process precision threads, which shows our ability in processing complex shape parts.
Slender shaft processing:
We are able to handle this kind of slender shaft parts with high precision requirements. For precision CNC turned steel parts, the difficulty lies in the position of the hole, and the tolerance is about ±0.03MM.
Mass production capacity---In CNC turning steel parts
High capacity:
Our monthly production capacity for such CNC turned steel spare parts is 500,000 pieces. For the restrictor cylinder, the minimum order quantity is 10,000 pieces and the delivery time is 25 days, which shows that we have strong mass production capabilities.
Quality control:
During mass production, we implement strict quality control processes, including first-piece inspection, process inspection and final inspection to ensure the quality and consistency of each part. For OEM precision CNC turned steel parts, the strict tolerance is ±0.005 mm, which shows that our mass production capacity maintains a high standard of quality control at the same time.
If you have any questions about precision turning pin steel processing, you can click on the relevant products, and feel free to contact us.