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Precision CNC Micro Turning Small Brass Alloy Parts

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Precision CNC micro turning small brass alloy parts is an indispensable key component in the communication field.
This kind of part has some features, such as high-precision machining and excellent surface quality.
This part can also be used in mobile communication equipment and satellite communication equipment.
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Introduction to precision CNC micro turning small brass alloy parts

Precision CNC micro turning small brass alloy parts is an indispensable key component in the communication field. It is made with the help of advanced Swiss lathe processing technology. Swiss lathe ensures the accuracy of parts at the micro level with its high precision and high stability processing performance.

Features of precision CNC micro turning small brass alloy parts

High-precision machining

During machining, this part shows amazing precision, and the tolerance is strictly controlled at 0.02 mm. This precision means that the size deviation of the parts is very small, and both the cooperation with other parts and the performance of the whole communication system can reach the best state. In the circuit connection of communication equipment, accurate size ensures the stability of current transmission and avoids problems such as poor contact and increased resistance caused by size error.

Excellent surface quality

The surface roughness reaches Ra 0.8, which makes the surface of the parts as smooth as a carefully polished mirror. At the microscopic level, this smooth surface greatly reduces the friction loss during signal transmission. The signal can be transmitted more smoothly, which reduces the attenuation and interference of the signal and provides a stable and efficient signal transmission environment for communication equipment.

Material characteristics

The application of brass alloy endows the parts with many excellent characteristics. Good conductivity enables it to transmit electrical signals quickly and accurately, ensuring the timely transmission of communication information; Excellent thermal conductivity is helpful to dissipate the heat generated in time during the operation of the equipment and maintain the stable operating temperature of the equipment; Corrosion resistance enables parts to maintain good performance in various complex environments, and its function will not be easily affected whether it is wet weather conditions or the environment with electromagnetic interference.

Advantages of precision CNC micro turning small brass alloy parts

Precision manufacturing process

Swiss lathe, as a leader in the field of precision machining, provides solid technical support for the production of this part. Its advanced control system can realize micron-level precise control, and the machined parts have extremely high dimensional accuracy and good shape consistency. This precision manufacturing process not only improves the quality of parts, but also reduces the time and cost of equipment debugging caused by the accuracy problem of parts, which greatly improves the production efficiency and reliability of communication equipment.

Material advantages

Compared with other common materials, brass alloy shows unique advantages in the field of communication. In terms of conductivity, it can effectively reduce the resistance in the process of signal transmission and improve the speed and quality of signal transmission; In terms of corrosion resistance, its performance is better than that of ordinary metal materials, and it can work stably in harsh environment for a long time, reducing the maintenance cost and failure rate of equipment and prolonging the overall service life of equipment.

Mass production capacity

The minimum order quantity of 100,000 pieces and the production cycle of 30 days are carefully designed to meet the mass production needs of the communication industry. For communication equipment manufacturers, stable large-scale supply capacity is very important. This product can meet their large demand in the peak production period, ensure the continuous operation of the production line, and will not lead to production stagnation due to the shortage of parts, thus providing a strong guarantee for the production plan of the enterprise.

Application

(1) Mobile communication equipment

Mobile phone base station

As a signal transmission component, connecting lines and signal conversion devices to ensure stable signal transmission inside and outside the base station is a key link to ensure smooth communication and fast Internet access for mobile phone users. In base stations in densely populated areas, this component has the characteristics of high precision and stability, which can effectively avoid signal congestion and attenuation and provide stable communication support for a large number of users online at the same time.

Mobile phone terminal

Inside the mobile phone, it helps to handle signal receiving and conversion, improve the sensitivity of mobile phone signal reception, ensure clear call quality and fast data transmission, and enhance the user experience.

(2) Network communication equipment

Router

Inside the router, it is responsible for the efficient transmission and exchange of data signals to ensure smooth network. Whether it is a home network or an enterprise office network, it can ensure the stable connection of multiple devices at the same time and realize high-speed Internet access.

Switch

As the core equipment of network data exchange, its internal brass alloy parts ensure accurate data forwarding, improve network communication efficiency, and meet the needs of enterprises and data centers for rapid processing of a large number of data.

(3) Satellite communication equipment

In the satellite communication system, it undertakes the important task of signal transmission and conversion. Even in the complex space environment, facing the challenges of strong radiation and extreme temperature, it can still work stably with its high precision and excellent material characteristics, ensuring reliable communication between the earth and satellites, and is widely used in satellite TV, satellite phone and military satellite communication.


1. Why is the MOQ so high?

Because the production of precision CNC micro turning small brass alloy parts requires professional equipment, Swiss lathes are expensive and have high maintenance costs, and professional technicians are required to operate and monitor them during the processing. At the same time, the procurement of brass alloy raw materials, research and development of processing technology and quality inspection all need to invest a lot of costs. These costs can't be shared by the lower order quantity, so the minimum order quantity of 100,000 pieces is set to maintain the economic benefits of production and ensure that high-quality products can be provided to customers.


2. Can the production cycle of 30 days be shortened?

Usually, the 30-day production cycle takes into account all aspects of the production process. Every step takes time to ensure quality, from the procurement inspection of raw materials, to multiple processes in the processing process, and finally to strict quality inspection. If customers have urgent needs, they can communicate with manufacturers, who will evaluate their own production resources and order arrangement. If conditions permit, the production cycle can be shortened by adjusting the production plan and increasing the input of manpower and equipment, but additional urgent expenses may be incurred.


3. Can the tolerance accuracy of ±0.02MM meet the requirements of all communication equipment in practical use?

Most communication equipment requires high parts accuracy, and the tolerance accuracy of ±0.02MM can meet the needs of mainstream communication equipment. For example, common mobile phone base stations, routers, switches and other equipment, in the design and manufacturing process, this precision of parts adaptability has been fully considered. However, for some special high-end communication equipment, such as military communication equipment or some special communication equipment for scientific research, there may be higher accuracy requirements. If this happens, the customer can negotiate with the manufacturer, and the manufacturer will customize the production according to the specific needs to meet the high-precision requirements of special equipment.


4. What is the corrosion resistance of the product?

Brass alloy itself has certain corrosion resistance, which can cope with the use environment of general communication equipment, such as indoor normal temperature and humidity. In these environments, precision CNC micro turning small brass alloy parts can keep stable performance for a long time. However, if the service environment is harsh, such as in the coastal areas with high humidity and salinity, or in the industrial environment with chemical corrosive gases, the corrosion resistance of brass alloy itself may not be enough. At this time, an extra protective film can be formed on the surface of the parts through special surface treatment processes, such as nickel plating and zinc plating, to further improve their corrosion resistance and ensure that the parts can work normally in harsh environments.


5. If the product has quality problems, is there any after-sales guarantee?

Manufacturers have a perfect after-sales guarantee system. After receiving the products, customers should contact the manufacturers in time if they find quality problems. The manufacturer will arrange professional quality inspectors to test the products. If it is confirmed by testing that it belongs to the quality problem of the product itself, the manufacturer will provide free return service according to the customer's demand, or give corresponding compensation according to the actual situation. At the same time, the manufacturer will make an in-depth investigation on the quality problems, analyze the causes of the problems, and take corresponding improvement measures to prevent similar problems from recurring in subsequent production, so as to protect the interests of customers and the quality reputation of products.


"Our company has used precision CNC micro turning small brass alloy parts in the production of mobile phone base stations, and the effect is very remarkable. Its high precision greatly improves the stability of signal transmission inside the base station, and the signal fluctuation caused by the accuracy problem of parts before is obviously reduced. Moreover, its excellent surface quality and corrosion resistance make the base station run stably in outdoor complex environment, which greatly reduces the failure rate of equipment. Compared with other similar parts used before, this part has better comprehensive performance and provides strong support for the improvement of our product quality. " -----A well-known communication equipment manufacturer


"As a communication equipment integrator, we have been paying attention to the cost performance and supply stability of our products. Although this precision CNC micro turning small brass alloy part has a high order quantity, it is very cost-effective in terms of its quality and performance. In practical use, its performance fully meets our expectations and can meet our requirements for high precision and reliability of communication equipment. Moreover, the supplier's supply is very stable, and the 30-day production cycle can also well cooperate with our production plan, so that we have no worries during the project implementation. Then we will continue to choose to cooperate with this manufacturer. " -----Communication Equipment Integrator


"In the process of using this precision CNC micro turning small brass alloy part, we encountered some technical problems about the compatibility between parts and equipment. The after-sales team of the manufacturer responded very quickly, and they quickly arranged technicians to communicate with us to learn more about the problem. After common analysis and testing, they provided us with professional solutions and helped us solve the problem smoothly. This kind of high-quality after-sales service makes us more confident in this product, and also makes us feel the importance that manufacturers attach to customers. " -----Communication equipment manufacturer


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