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Custom Industrial Metal Sand Casting

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Custom Industrial Metal Sand Casting has some advantages, such as excellent performance and strict quality inspection.
These parts manufactured by JST can be used in heavy machinery manufacturing, automobile industry, aerospace field and industrial automation equipment.
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Introduction to Custom Industrial Metal Sand Casting

Custom Industrial Metal Sand Casting services provide innovative solutions for various projects. It covers the whole process from design conception to finished product delivery, and focuses on creating high-precision, diversified and excellent quality metal castings. This process is suitable for a variety of metal alloy materials, and parts with different shapes, sizes and functions can be customized according to customer requirements, which is widely used in many industrial fields.

Features

1. Exquisite craftsmanship: With the sand casting process as the core, ensure that each casting has a high degree of detail reduction and unparalleled accuracy, and both complex structure and fine texture can be accurately presented.

2. High-quality materials: Top-grade metal alloys, such as aluminum, brass and other similar high-quality materials in the reference page, are used to endow the castings with excellent strength, durability and wear resistance, so that they can be used in various harsh working environments for a long time.

3. Advanced technology: The cutting-edge sand casting technology is used to break through the limitations of traditional technology, realize the perfect casting of complex designs and shapes, and ensure the surface finish to reach high standards, demonstrating the unremitting pursuit of excellent quality.

Advantages

1. Highly customized: It provides nearly unlimited design freedom, and customers can freely customize the aesthetic appearance, size specifications and functional characteristics of castings according to project requirements, ensuring that each product is unique and perfectly fits specific application scenarios.

2. Excellent performance: Through careful design and high-quality casting, the overall performance of the project has been significantly improved, including enhancing functionality, improving reliability and optimizing work efficiency, thus making a qualitative leap in related structural and mechanical properties.

3. Strict quality inspection: A strict quality assurance system has been established, and every casting needs to undergo comprehensive inspection, which not only meets the industry standards, but also strives to exceed the standards, setting a new benchmark in durability and accuracy, ensuring that every product received by customers is impeccable.

Value

1. Innovation-driven: Integrate advanced technology and innovative design concepts, inject new vitality into industrial projects, promote industrial technological progress and product innovation, and help customers stand out in the market competition.

2. Long-term benefits: With high-quality materials and exquisite technology, the service life of products can be effectively extended, the cost increase and the risk of production interruption caused by frequent replacement can be reduced, and long-term and stable economic benefits can be brought to enterprises.

3. Quality improvement: Pay attention to details and precision control, make the castings reach excellent level in appearance and performance, enhance the quality image of the whole project, and enhance customer satisfaction and market recognition.

Application

1. Heavy machinery manufacturing: It is used to manufacture key parts of various large-scale mechanical equipment, such as engine cylinder block, gearbox shell, etc., to bear high-strength loads and ensure the stable operation of the equipment.

2. Automobile industry: It produces complex parts of automobile engines, chassis and other systems to meet the strict requirements of automobiles for high performance, lightweight and reliability, and improve the overall performance of automobiles.

3. Aerospace field: Providing high-precision and high-strength castings for aero-engines and aircraft structural parts, adapting to extreme environmental conditions and ensuring flight safety.

4. Industrial automation equipment: manufacturing industrial robot joints, automatic production line parts, etc., to achieve high-precision motion control and stable operation, and improve production efficiency.


1. How to start customization? What information do you need to provide?

Customers can contact us through online consultation, email or telephone to start the customization process. Need to provide detailed product design drawings, including size, shape, tolerance requirements, surface treatment requirements, etc.; Clarify the use environment and functional requirements of the product, so that we can choose the appropriate metal alloy materials; At the same time, if you have design preferences, such as color and gloss, please also inform us. Our professional team will evaluate according to this information, and further communicate with customers to determine the customized plan.


2. What metal alloys are available? How to choose suitable materials according to the project requirements?

We, as a metal sand casting manufacturer, provide a variety of high-quality metal alloys, such as aluminum alloy, copper alloy and cast iron. When selecting materials, it is necessary to comprehensively consider the requirements of the project on strength, corrosion resistance, heat resistance and weight. For example, aluminum alloy may be a suitable choice for automobile parts that need to be lightweight and high strength; For heavy mechanical parts that bear high load and wear, cast iron or high-strength alloy steel may be more suitable. Our technicians will provide professional suggestions on material selection according to the project information provided by customers.

3. What quality control measures have been taken? Are quality inspection reports provided?

We have implemented all-round quality control measures. From the inspection of raw materials, ensure that the quality of metal alloy meets the standards; In the casting process, strictly monitor the process parameters, such as sand mold hardness and pouring temperature; Strict size measurement, appearance inspection and performance test (such as strength and hardness test) are carried out on the finished product. We can provide detailed quality inspection reports according to customers' requirements, covering inspection items, inspection methods, inspection results and whether they meet relevant standards, so as to ensure that customers have a clear understanding of product quality.


4. How to calculate the price? What are the factors that affect the price?

The price calculation is based on many factors, including product design complexity, metal alloy materials selected, order quantity, surface treatment requirements, etc. The processing cost of castings with complex shapes or high precision requirements is relatively high; Large-scale orders can reduce unit costs to some extent; Special surface treatment process will also increase the cost. We will make a detailed quotation according to the specific needs provided by customers to ensure that the price is transparent and reasonable.


5. If the product has quality problems, how to deal with them?

If customers find quality problems with the products, they should contact us immediately and provide detailed information. We will quickly start the problem investigation process to evaluate the problem. If it is indeed a product quality problem, we will provide free maintenance, product replacement or other solutions according to the specific situation to ensure that the rights and interests of customers are protected. At the same time, we will deeply analyze the causes of the problem and take improvement measures to prevent similar problems from happening again.


1. "JST's industrial metal sand casting service makes our heavy machinery parts look brand-new. Exquisite craftsmanship and high-quality materials ensure the stability of parts under high load operation, greatly improving the service life and reliability of equipment. " -Engineer of a heavy machinery manufacturing enterprise


2. "The sand casting parts customized by them for our automobile engine are perfectly matched and have excellent performance. The communication in the design stage was very smooth, which fully understood and met our requirements for high performance and lightweight. " -Technical Director of an automobile engine manufacturer


3. "It is wise to choose JST's sand casting service. They can not only realize our complex design concept, but also do an excellent job in quality control, and each casting has reached a very high precision standard. " -Project Manager of an aerospace parts supplier


4. "JST's customized service is impressive. According to the special needs of our industrial automation equipment, they provided a perfect sand casting solution, which helped us improve production efficiency and product quality. " -Purchasing Manager of an industrial automation equipment manufacturer


5. "We have cooperated with JST for many years, and their industrial metal sand casting has always maintained high quality. Whether it is product delivery cycle or after-sales service, we are very satisfied and are trustworthy long-term partners. " -Head of a general machinery manufacturing enterprise


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Kunshan JST Industry Co., Ltd is a professional manufacturer of CNC machining parts, which were applied to the field of medical, aerospace & aviation, electronics, security & safety, industrial equipment and automotive.

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