Technical Information |
|
Glossary of terms |
Mechanical Properties of Steel - Condition, Strength, Hardness, Machinability |
Chemical Composition - Steels, Alloys and Stainless |
Surface Plating and Finishes |
|
|
Glossary of terms |
Mechanical Definitions |
Cold working Deformation of a metal at room temperature without fracture which changes its shape and produces higher tensile strength
and machinability. |
Ductility The ability of a metal to be deformed extensively under tension load without rupture or fracture. Ductility is expressed in terms of
percent elongation and percent reduction of area (e.g. drawn into wire). |
Machinability The condition or property of a metal which allows it to be cut, turned, broached or formed by machine tools. |
Malleability The ability of a metal to be deformed permanently under compression load without rupture or fracture (e.g. hammer or rolled into sheets. |
Tensile strength The maximum load in tension (pulling apart or shearing) which a material can withstand before breaking or fracturing. Also known as the ultimate tensile strength (UTS) or maximum strength. |
Work hardening Hardening that takes place through grain alignment when a metal is bent, rolled or hammered at room temperature. Not all metals work harden. |
Yield Strength The maximum load at which a material exhibits a specific permanent deformation. Deformation to determine yield varies with material. |
Heat Treating Definitions(back to top) |
Annealing Heating and slow cooling to remove stresses, make steel softer, refine the structure, or change its ductility. |
Carburizing Adding carbon to the surface of iron-based alloys by heating the metal below its melting point in contact with carbon-rich solids, liquids or gases. |
Cyanide Hardening A method of case hardening which brings the metal surface in contact with the molten cyanide salt followed by a quenching. |
Decarburization Removal of carbon from the surface of steel. This can occur through normal oxidizing action or as the result of heat treatment. |
Drawing (Tempering) Reheating after hardening , held at a specific temperature and then quenched. This reduces hardening and increases toughness. |
Hydrogen Embrittlement A condition where the surface finishing of metal (plating) results in a brittle outer case due to immersion in acid. Baking immediately following the plating process removes this brittle surface condition. |
Nitriding A hardening process which adds nitrogen to a metal surface through contact with ammonia gas. Produces surface hardness (case) without quenching. |
Precipitation Hardening A hardening process where certain metals are held at elevated temperature without quenching (age hardening). |
Quenching Rapid cooling of steel by immersion in oil or water to fix its structure in a hardened state. |
Sphereoidizing (anneal) Any process of heating and cooling steel that produces a rounded or globular form of carbide. This softens the metal, improving ductility. |
Stress Relieve A low temperature heat treatment which removes stresses caused by cold working. |
Thread series(back to top) |
Thread series are groups of diameter-pitch combinations distinguished from each other by the number of threads per inch applied to a series of specific diameters. There are two general series classifications: standard and special. |
Coarse Thread Series Applications |
The coarse thread series (UNC/UNRC) is generally used for the bulk production of screws, bolts, and nuts. It is commonly used in relatively low strength materials such as cast iron, aluminum, magnesium, brass, bronze, and plastic because the coarse series threads provide more resistance to internal thread stripping than the fine or extra-fine series. Coarse series threads are advantageous where rapid assembly or disassembly is required, or if corrosion or damage from nicks due to handling or use is likely. |
Fine Thread Series Applications |
The fine thread series (UNF/UNRF) is commonly used for bolts and nuts in high strength applications. This series has less thread depth and a larger minor diameter than coarse series threads. Consequently, thinner walls are permitted for internal threads and more strength is available to external threads than for coarse series threads of the same nominal size. |
8-Thread Series |
The 8-thread series (8UN) is a uniform-pitch series for large diameters or as a compromise between coarse and fine thread series. Although originally intended for high-pressure-joint bolts and nuts, it is now widely used as a substitute for the coarse thread series for diameters larger than 1 inch. |
12-Thread Series |
The 12-thread series (12UN) is a uniform-pitch series for large diameters requiring threads of medium-fine pitch. Although originally intended for boiler practice, it is now used as a continuation of the fine thread series for diameters larger than 1-1/2 inch. |
(back to top) |
Mechanical Properties of Steel |
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Stainless Steels
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AISI
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Materials Condition
|
Tensile Strength ksi
|
Yield Strength ksi
|
Hardness
|
Machinability % of CD1212
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Permeability
|
|
Brinell
|
Rockwell
|
Annealed
|
Drawn
|
|
Type 302HQ
|
Annealed Bars
|
75-95
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35-55
|
150-180
|
80-90B
|
60
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Non-Magnetic
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Non-Magnetic to Slightly
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|
Type 303
|
Annealed Bars
|
85-95
|
30-40
|
160-180
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83-95B
|
73
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Non-Magnetic
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Magnetic
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|
Type 304
|
Annealed Bars
|
80-90
|
30-40
|
150-180
|
80-90B
|
45
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Non-Magnetic
|
Slightly
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Type 316
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Annealed Bars
|
75-90
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30-40
|
150-180
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80-90B
|
40
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Non-Magnetic
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Non-Magnetic to Slightly
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Type 410
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Annealed Bars
|
70-100
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35-45
|
150-200
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80-90B
|
55
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Magnetic
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Magnetic
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Type 416
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Annealed Bars
|
80-100
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55-65
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190-220
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90-95B
|
90
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Magnetic
|
Magnetic
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Type 17-4
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Bars Cond. A
|
150
|
110
|
320
|
35C
|
45
|
Magnetic
|
Magnetic
|
|
|
Cond. H 900
|
200
|
185
|
415
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44C
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|
|
|
| |
Cond. H 1025
|
170
|
165
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352
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38C
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Stainless Steels |
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SAE No.
|
Machinability Rating |
Condition |
Range of Typical Hardness (Brinell) |
4037 |
70 |
Annealed and Cold Drawn |
|
8620 |
65 |
Hot Rolled and Cold Drawn |
179-235 |
8630 |
70 |
Annealed and Cold Drawn |
179-229 |
4130 |
70 |
Annealed and Cold Drawn |
187-229 |
4140 |
65 |
Annealed and Cold Drawn |
187-229 |
Carbon Steels - Rephosphorized & Resulphurized |
|
Grade
|
Type of Processing
|
Estimated Minimum Values
|
Brinell
Hardness
|
Average Machinability Rating (Cold Drawn 1112-100%)
|
|
Tensile Strength
psi
|
Yield Strength
psi
|
1006 |
Hot rolled |
43,000 |
24,000 |
86 |
|
| |
Cold drawn |
48,000 |
41,000 |
95 |
50 |
1008 |
Hot rolled |
44,000 |
24,500 |
86 |
|
| |
Cold drawn |
49,000 |
41,500 |
95 |
55 |
1010 |
Hot rolled |
47,000 |
26,000 |
95 |
|
| |
Cold drawn |
53,000 |
44,000 |
105 |
55 |
1018 |
Hot rolled |
58,000 |
32,000 |
116 |
|
| |
Cold drawn |
64,000 |
54,000 |
126 |
70 |
1022 |
Hot rolled |
62,000 |
34,000 |
121 |
|
1038 |
Cold drawn |
69,000 |
58,000 |
137 |
70 |
1045 |
Hot rolled |
82,000 |
45,000 |
163 |
|
| |
Cold drawn |
91,000 |
77,000 |
179 |
55 |
| |
ACD |
85,000 |
73,000 |
170 |
65 |
1212 |
Hot rolled |
56,000 |
33,500 |
121 |
|
| |
Cold drawn |
78,000 |
60,000 |
167 |
100 |
12L14 |
Hot rolled |
57,000 |
34,000 |
121 |
|
| |
Cold drawn |
78,000 |
60,000 |
163 |
160 |
1215 |
Hot rolled |
57,000 |
34,000 |
121 |
|
| |
Cold drawn |
75,000 |
65,000 |
163 |
160 |
1117 |
Hot rolled |
62,000 |
34,000 |
121 |
|
| |
Cold drawn |
69,000 |
58,000 |
137 |
90 |
1141 |
Hot rolled |
94,000 |
51,500 |
187 |
|
| |
Cold drawn |
105,100 |
88,000 |
212 |
70 |
1144 |
Hot rolled |
97,000 |
53,000 |
197 |
|
| |
Cold drawn |
108,000 |
90,000 |
217 |
80 |
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(back to top) |
Chemical Composition |
Grade |
C |
Mn |
P Max. |
S Max. |
Si Max. |
Ni |
Cr |
Mo Max. |
Other Elements |
1006
1008
1010
1018
1022
1038
1045
|
.08 max.
10 max.
.08-.13
.15-.20
.18-.23
.35-.42
.43-.50 |
.25-.40
.30-.50
.30-.60
.60-.90
.70-1.00
.60-.90
.60-.90 |
0.040
0.040
0.040
0.040
0.040
0.040
0.040 |
0.050
0.050
0.050
0.050
0.050
0.050
0.050 |
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|
|
|
|
?Resphosphorized & Resulphurized Carbon Steels |
1117
1141
1144
12L14
1215 |
.14-.20
.37-.45
.40-.48
15 max.
.09 max |
1.00-1.30
1.35-1.65
1.35-1.65
.85-1.15
.75-1.05 |
0.040
0.040
0.040
.04-.09
.04-.09 |
.08-.13
.08-.13
.24-.33
.26-.35
.06-.35 |
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|
|
|
Pb(.15-.35)
|
Stainless Steel (Austenitic - Non-Magnetic) |
302HQ
302
303
304
316 |
.10 max.
.15 max.
.15 max.
.08 max.
.08 max. |
2.00 max.
2.00 max.
2.00 max.
2.00 max.
2.00 max. |
0.045
0.045
0.045
0.045
0.045 |
0.030
0.030
.15 min.
0.030
0.030 |
1.00
1.00
1.00
1.00
1.00 |
8.00-10.00
8.00-10.00
8.00-10.00
8.00-10.50
10.00-14.00 |
17.00-19.00
17.00-19.00
17.00-19.00
18.00-20.00
16.00-18.00 |
0.60
2.00-3.00 |
|
Stainless steels (Martinsitic-Magnetic) |
410
420 |
0.15
.15 min |
1.00
1.00 |
0.04
0.04 |
0.03
0.03 |
1.00
1.00
|
|
11.50-13.50
12.00-14.00 |
|
|
Stainless Steel (Precipitation hardening Alloy) |
17-4PH |
0.07 |
1.00 |
0.04 |
0.03 |
1.00 |
3.00-5.00 |
15.50-17.50 |
|
Co + Ta (.15-.45) |
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(back to top) |
Surface Plating and Finishes |
Finish |
Color |
For use on (material) |
Corrosion resistance |
Characteristics |
|
Zinc (electroplated)
|
White to blue grey
|
all metals
|
good
|
Most commonly used plating. Good rust resisting qualities, appearance and low cost. |
|
Cadmium (electroplated)
|
bright or dull silver grey
|
all metals
|
excellent
|
Superior rust resisting qualities. Used in marine and aviation applications. Relatively high cost and toxic to the environment. |
|
Chromate
|
yellow, olive drab,
black, blue/white |
zinc & cadmium
plated parts |
very good |
A secondary dipping process after plating that increases corrosion resistance, adding color or brilliance. |
|
Dichromate
|
A combination of
yellow, brown, green or iridescent |
zinc and cadmium
plated parts |
very good
|
A secondary dip, same as chromate, only with rainbow appearance. |
|
Black Zinc
|
black
|
all metals
|
very good
|
Shining black appearance with good rust-resisting qualities. |
|
Black Oxide
|
black |
ferrous metals and stainless steel |
fair
|
A chemical discoloration which does not add to part thickness. Usually combined with an oil dip. Rust resistance comes from the oil only. |
Phosphate & oil |
charcoal grey or black |
steel
|
good
|
Zinc or manganese phosphate used with a rust-inhibiting oil dip. Low cost. |
Color Phosphate |
blue, green, red,
purple, etc. |
steel
|
very good
|
Chemically produced coating superior to regular phosphate and oil. |
|
Iridite
|
olive drab, green, black, red, blue, bronze
|
all metals
|
good
|
Applied on top of zinc or cadmium plating as a die for color and additional corrosion protection. |
|
Nickel
|
silver
|
all metals
|
very good
|
Hard stable finish, relatively expensive and sometimes hard to apply. |
|
Chromium
|
bright blue/white
|
all metals
|
very good
|
Hard lustrous finish adds wear resistance and is very expensive. |
|
Hot Dip Zinc
(galvanizing)
|
dull grey
|
all metals
|
very good
|
Parts are dipped in pure zinc. Gives maximum corrosion protection. Adds a thick irregular coating. Size must be adjusted to allow for thickness of coat. |
|
Passivating
|
bright - etched
|
stainless steel
|
excellent
|
Parts are dipped in nitric acid which removes iron particles and brightens the finish. Produces a passive resistant finish. |
|
Anodizing
|
frosty - etched
|
aluminum
|
excellent
|
Acid dip produces a hard oxide surface. Can be color dipped after anodizing for preferred finish. |
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(back to top) |